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Future development trend of polyurethane adhesive: innovation drive and green transformation

2025,07,10
With the global industrial upgrading and environmental awareness, Polyurethane Adhesive, as an important part of high-performance materials, is welcoming a new round of technological changes. In the next few years, there will be three core development trends in this field, which will push the industry towards a more efficient, environmentally friendly and intelligent direction.
 
Green environmental protection technology will become the mainstream direction.
Under the background of "double carbon", the research and development of waterborne polyurethane and solvent-free products is accelerated. According to the industry forecast, the market share of environmentally friendly polyurethane adhesives will exceed 40% by 2025. The proportion of bio-based raw materials, such as castor oil and corn starch, continues to increase, and some leading enterprises have achieved more than 30% biochar content. The increasingly stringent emission standards of VOCs have forced enterprises to develop innovative formulas such as low-temperature curing and high solid content. In recent years, the environmental protection performance of new products launched by international giants such as 3M and Henkel has increased by more than 50%.
 
High performance and multifunctional integration create new value
The demand for special adhesives is increasing rapidly driven by new energy vehicles and electronics industry. The annual growth rate of products with high temperature resistance (above 180℃) and thermal conductivity (> 1.5 W/MK) is maintained at about 15%. Polyurethane adhesives used in aerospace field have achieved wide temperature range stability from -60℃ to 200℃. Intelligent characteristics such as self-healing and electrical conductivity have become a research hotspot. The shape memory polyurethane adhesive developed by a laboratory can repair damage for more than three times.
 
Digital production and customized service reshape industrial ecology
Industry 4.0 technology promotes the transformation of intelligent manufacturing, and some benchmark factories reduce energy consumption by 20% and reject rate by 35% through the Internet of Things. Big data analysis shortens the formula development cycle from the traditional 18 months to 6 months. The proportion of customized solutions is expected to reach 25% in 2026. Especially in emerging fields such as medical care and microelectronics, enterprises are establishing a rapid response system of "demand-R&D-service".
 
It can be predicted that the polyurethane adhesive industry is undergoing profound changes from "quantity" to "quality". Those enterprises that lay out in advance in sustainable materials, smart formulas and digital services will take the lead in future market competition. With the integration and infiltration of interdisciplinary technology, this traditional material is expected to break through the performance boundary and open up a broader application space.
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